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for the treatment of handles, arm rests, seat backs or trims
On all five continents, vehicle manufacturers use our compact and modular designed lamination technology. A tried-and-tested system design. material-saving concepts, automated processes and quick-change systems for maximum possible utilization make the highly reliable and low maintenance systems and tools from AKE-technologies a benchmark in the lamination sector.Lamination system for loading floors
System description
- Compound system for mounting and processing loading floors in the trunk
- Assembly system with integrated press system and exchangeable tools
- Production of various component variants possible
Processes
- Free insertion of fabric decor and carrier part and automatic position detection by camera systems
- Plasma treatment of the folding area of the carrier part
- Application of a hot melt adhesive by means of a roller system
- Heating of the adhesive by an infrared heating field
- Laminating and edgefolding process integrated in exchangeable tools
Gluing-Laminating-System for center armrests
System description
- Bonding of the fabric decoration instead of a complicated stapling process
- Inserting and positioning of the leather decor by the worker with the help of positioning aids
- Integrated plasma pretreatment
- Fully automatic gluing and edge folding
- Additional gluing of a cover
- Integrated adhesive application for gluing, laminating and edge folding processes
- Re-work-free edge folding
- Removable tool
Lamination system with edgefolding process
System description
- Flexible system concept with four separate lamination edge-folding stations
- Variable deployment of workers (up to 4 persons)
- Workplace protection through vertical roller door systems to exclude unintentional process interruptions by the workers
- Manual equipping of the arm rest base carrier on the upper tools of the press systems
- Manual placing of the spacer fabrics with insert templates in the foam bed
- Manual placing of the leather blanks in the laminating tool with positioning of the stitching by laser pointer and vacuum fixing
- Automatic adhesive application with robot system in a spinning spray process for fixing the spacer fabric and the stitching to the base carrier
- Subsequent automatic lamination process in both tool systems
- Automatic adhesive application applied as a bead for the downstream automatic edge-folding process
- Circulating rework-free edge-folding process of the component edge
- Separate monitoring of the adhesive equipment with cyclical checking of the output and tool alignment
