AKE technologies offers a wide variety of assembly systems for the production of charging technology in the field of e-mobility. The product portfolio includes production lines for charging sockets, connector systems, charging stations and much more.
In the area of high-voltage technology, careful assembly and subsequent testing of the components is crucial. In addition, the highest cleanliness requirements must be implemented and system components have to be designed ESD (Electro Static Discharge) compatible.

General information

• Assembly and testing of connector systems in a cycle time of 20 seconds
• Automatic feeding of attachment parts
• Processing of different component variants possible
• Integration of a flexible transport system according to cleanliness requirements in clean room class

Processes

• Automatic feeding of individual parts such as pins, boards, component carriers, housing parts
• Pre-assembly of individual housing parts
• Force-displacement-monitored joining processes of the housing parts including testing of the catch mechanism
• Applying a thermal paste with subsequent 3D testing of the application
• Laser transparent welding of housings
• Test processes: leak tests, HV and LV testing, insertion force testing
• Component marking

Scope of documentation

• Batch numbers of the individual parts
• Individual part tracing of circuit boards
• Joining forces and paths
• Torque and angle of rotation values of the screwing processes
• Camera evaluations
• 2D and 3D measurement results
• Test results from the EOL tests
• General information on the component such as the individual part number, production time, product variants, and much more.

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Assembly system for the automatic assembly and testing of charging cables

General

• System for the assembly and testing of AC charging cables
• Automatic feeding of cables, housings and attachments
• Automated removal and packaging station
• Integration of a flexible transport system with fulfillment of cleanliness requirements in clean room class

Processes

• Automatic unwinding, alignment, stripping and bundling of the cable as well as automatic stripping of the cable strands
• Crimping the different types of contacts
• Pre-assembly of housing and connector
• Integrated ultrasonic welding processes
• Test processes (leak test, electrical and optical tests)

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