Highly flexible WT line for the manual production of BMCes

General

• Design of the system as a manual workpiece carrier line
• The worker pushes the workpiece carrier with the component manually from station to station
• Changeable setup carts for material provision
• Fixed installation of the cost-intensive components on the machine frame

• Machine frame with docking station for the setup carts
• Fixed assembly of components that are required for several component variants (screwdriver, control panel, printer, hand scanner, camera systems ...)

• Component feeding for the individual parts
• Component-specific sensor systems
• Component-specific positioning aids and auxiliary tools

Automated assembly test system for the production of BMCes

General

• ESD (Electro Static Discharge) design of the system
• Automatic tray feeders
• Worker guidance through laser projections directly onto the product
• 24 integrated robot systems
• Assembly of 179 individual parts to form a complete, tested battery management system in a cycle time of 39 seconds
• Production of different component variants for various vehicle types
• Integration of the customer's AGV system for linking the system parts and for connecting the production line to the logistics

Processes

• Screwing processes
• Application of a heat transfer compound
• Automatic placement processes
• Workplaces for wiring harness assembly
• End of line testings

Semi-automated assembly test system for the production of battery management systems

General

• Implementation of very high cleanliness requirements
• Highly flexible transport system in cleanroom class
• compact system design on a small footprint

Processes

• Dispensing process with camera testing
• Screwing process with gradient recognition
• Laser welding processes
• Plasma and laser cleaning
• Resistance brazing and caulking
• Hardening of the adhesive traces using a conveyor oven

Automated assembly test system for the production of battery junction boxes

General

• High flexibility with loop structure of the transport system
• Consideration of ESD (Electro Static Discharge) and TecSa (technical cleanliness) requirements

Processes

• Manual placement workstations with sensors
• Automatic screwing stations
• Pressing in the PCBs with force-displacement monitoring
• External pressing station for busbars with force-displacement monitoring
• Numerous integrated optical tests

Our World of Automation | Learn more about our values and about the passion for our automation solutions in the team AKE!

Learn also more about our assembly lines for power distribution boxes