Manufacturing Systems & Test Solutions for the Defense Industry

AKE technologies designs and builds turnkey production systems for the defense industry – from flexible manual workstations to modular cells and scalable, fully automated production lines.
Our focus: reproducible quality, maximum process reliability, and complete traceability at every stage.

Based on our proven expertise in assembly and testing technology as well as in the construction of complex production systems, we apply the same precision and process know-how successfully used in safety-critical automotive applications to defense-specific requirements.

Scope of Services

Assembly & Handling

Manual, semi- and fully automated processes (e.g. joining, screwing, riveting, bonding, dispensing), Ergonomic manual workstations and ESD-compliant working environments

Testing & Quality Assurance

Inline and end-of-line test benches, electrical and functional testing, force/displacement monitoring, vision systems, and leak testing, continuous process monitoring and data analytics for complete traceability

Process Modules & Special Machines

Modular cells for fast scaling from small-batch to high-volume production, palletizing and transport systems, robot handling

Typical Applications

Assembly and handling of ignition and initiator components, powder and media dosing stations, automated stacking and unstacking systems, capsule and housing assembly, test cells for safety-critical components and subsystems

Safety & Compliance

We design our systems in accordance with current machinery and occupational safety regulations, taking into account all relevant hazard zones and customer-specific safety standards.
Our solutions integrate multi-level protection concepts – from fail-safe tooling to controlled access and operator authorization.
Comprehensive data acquisition and process monitoring ensure complete audit readiness and traceability in line with industry-specific quality requirements.

Scalable System Concepts

With the AKE standard cell and modular process modules, our systems evolve alongside the product lifecycle – from the first prototype assembly and pre-series production to the fully automated line.
Layouts are designed for quick changeovers, high overall equipment effectiveness (OEE), and short cycle times, ensuring maximum flexibility and efficiency in production.

Why AKE technologies?

• Comprehensive system expertise: Mechanical and electrical engineering, software/PLC, commissioning, and service – all from a single source.
• Process and testing DNA: Extensive experience in safety-critical assembly and quality-assured testing systems, including data acquisition and visualization.
• Fast ramp-up: Digital pre-validation via simulation and virtual commissioning, standardized interfaces, and pre-integrated process modules.
• Future-oriented: Focus on energy and material efficiency, low-maintenance construction, and digital data evaluation – fully aligned with Green Defence initiatives.

Typical Components & Assemblies

Ignition and initiator components, safety-related electronic and HV assemblies, high-tolerance housings and mechanical structures, filter and fluidic modules, as well as sensor and actuator components.

Service & Lifecycle

From the initial concept through FAT (Factory Acceptance Test) and SAT (Site Acceptance Test) to full series support, AKE technologies provides comprehensive lifecycle services.
We offer training, maintenance, retrofit, remote support, and upgrades – ensuring long-term system availability and process stability throughout the entire lifecycle.

Get in Touch

Looking for a partner to develop automated assembly or testing systems for defense applications?
Contact us – our experts will work with you to design the right solution for your production environment.